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Cat Road grader 12 F

Cat Road grader 12 F

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Tommyrbk
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Looking for some help! I live in North Western Ontario and have this great old machine to keep my one mile road in good shape. I was going to Wing the snowbank today but there is design problem with the wing support being to close the the blade. When you angle the blade to the right it comes around and hits/stops against the wing support post. I did exactly as I wasn't supposed to, brought the blade around and it hit the post and sheared some thing somewhere? blade on left side
will not lift and circle will not turn. Right side of blade lifts and carriage swings left or right. After a bit of research it appears the trouble will be in the power control box. Is there a key or shear pin for left and right sides? The main one has to be okay as right side works. Could be the pressure relief valve? will know
more tomorrow. Anybody have any experience with this, Many Thanks, Tom
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Sat, Mar 16, 2019 1:09 AM
ccjersey
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I was not aware the 12F still had the knuckle buster type pcu. The schematic doesn't really match up with the picture of the actual control.

If ..........IF .....the 12F has an improved version of the dog clutch pcu as shown in the diagram. The power is transmitted up the vertical shaft to the primary horizontal shaft that will be the side shift I think. From there power is transmitted to the functions on the outer shafts by gears meshing with the gears on the primary shaft. There should be no keys to shear etc as each set of gears (one in the front and one in the rear) rotates on the respective horizontal shaft with bushings. First shaft on the left beside the side shift (primary) horizontal shaft would be the circle reverse so it makes sense that running it into the wing support post would cause damage in the correct spot(s) ??????

One question I have is will the inoperable functions work in the opposite direction or are they completely dead? Seems like you would have had to break both front and rear gears on a shaft to disable the function in both directions .......both up and down on the left end blade control for example.

The mention of a pressure relief makes me question whether this control is all hydraulic and the schematic is not applicable.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sat, Mar 16, 2019 8:50 AM
Deas Plant.
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Reply to ccjersey:
I was not aware the 12F still had the knuckle buster type pcu. The schematic doesn't really match up with the picture of the actual control.

If ..........IF .....the 12F has an improved version of the dog clutch pcu as shown in the diagram. The power is transmitted up the vertical shaft to the primary horizontal shaft that will be the side shift I think. From there power is transmitted to the functions on the outer shafts by gears meshing with the gears on the primary shaft. There should be no keys to shear etc as each set of gears (one in the front and one in the rear) rotates on the respective horizontal shaft with bushings. First shaft on the left beside the side shift (primary) horizontal shaft would be the circle reverse so it makes sense that running it into the wing support post would cause damage in the correct spot(s) ??????

One question I have is will the inoperable functions work in the opposite direction or are they completely dead? Seems like you would have had to break both front and rear gears on a shaft to disable the function in both directions .......both up and down on the left end blade control for example.

The mention of a pressure relief makes me question whether this control is all hydraulic and the schematic is not applicable.
Hi, Tommyrbk.
Sorry, I can't help as that is one model too late for me. I have been into several control boxes on earlier models but never into a 12F or the 14E which has the same type of control set-up.

Ccjersey's answers do make sense though. If it was the shear pin at the bottom of the vertical shaft, you would have no response in the controls at all.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Sat, Mar 16, 2019 9:05 AM
oldbeek
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Reply to Deas Plant.:
Hi, Tommyrbk.
Sorry, I can't help as that is one model too late for me. I have been into several control boxes on earlier models but never into a 12F or the 14E which has the same type of control set-up.

Ccjersey's answers do make sense though. If it was the shear pin at the bottom of the vertical shaft, you would have no response in the controls at all.

Just my 0.02.
Looking at some pics of other 12f graders, I see some kind of hydraulic motor lifting the blade. Hydraulic motors and rams doing most other chores. Definitely not mechanical. My experience is with old cats and 120g and later.
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Sat, Mar 16, 2019 10:58 AM
Old Magnet
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Reply to oldbeek:
Looking at some pics of other 12f graders, I see some kind of hydraulic motor lifting the blade. Hydraulic motors and rams doing most other chores. Definitely not mechanical. My experience is with old cats and 120g and later.
What series 12 F?
12F's can be either hydraulic Disc-Type Clutch Power Control with mechanical relief valve limits or
Hydraulic Jaw-Type Clutch Power Control with mechanical relief valves on the circle controls and solenoid operated relief valves on the blade lift functions. The electrical circuits are fuse protected. To reset the lift function you need to hold the reset switch depressed and push the lift control lever to move the lift arm away from the stop.
Come back with the system you have.
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Sat, Mar 16, 2019 12:00 PM
Tommyrbk
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Reply to Old Magnet:
What series 12 F?
12F's can be either hydraulic Disc-Type Clutch Power Control with mechanical relief valve limits or
Hydraulic Jaw-Type Clutch Power Control with mechanical relief valves on the circle controls and solenoid operated relief valves on the blade lift functions. The electrical circuits are fuse protected. To reset the lift function you need to hold the reset switch depressed and push the lift control lever to move the lift arm away from the stop.
Come back with the system you have.
[quote="Old Magnet"]What series 12 F?
12F's can be either hydraulic Disc-Type Clutch Power Control with mechanical relief valve limits or
Hydraulic Jaw-Type Clutch Power Control with mechanical relief valves on the circle controls and solenoid operated relief valves on the blade lift functions. The electrical circuits are fuse protected. To reset the lift function you need to hold the reset switch depressed and push the lift control lever to move the lift arm away from the stop.
Come back with the system you have.[/quote]

Thanks for the help, It was the pressure relief valve with a bad o-ring. All good now, swapped them left to right to see it that was the problem. Added one washer and new o-ring. Moved a lot of snow all afternoon. Just need to change the Wing support post some how. Probably easier to get a different machine 😊
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Sun, Mar 17, 2019 6:18 AM
kracked1
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Reply to Tommyrbk:
[quote="Old Magnet"]What series 12 F?
12F's can be either hydraulic Disc-Type Clutch Power Control with mechanical relief valve limits or
Hydraulic Jaw-Type Clutch Power Control with mechanical relief valves on the circle controls and solenoid operated relief valves on the blade lift functions. The electrical circuits are fuse protected. To reset the lift function you need to hold the reset switch depressed and push the lift control lever to move the lift arm away from the stop.
Come back with the system you have.[/quote]

Thanks for the help, It was the pressure relief valve with a bad o-ring. All good now, swapped them left to right to see it that was the problem. Added one washer and new o-ring. Moved a lot of snow all afternoon. Just need to change the Wing support post some how. Probably easier to get a different machine 😊
You don't need to change the post, just your thinking. It will become natural that you don't turn as far to the right as the left. Plowed a lot of snow with a #12 and the same style wing post. Only nudge it once a year or so at the beginning of the season.
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Sun, Mar 17, 2019 8:17 AM
mog5858
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Reply to kracked1:
You don't need to change the post, just your thinking. It will become natural that you don't turn as far to the right as the left. Plowed a lot of snow with a #12 and the same style wing post. Only nudge it once a year or so at the beginning of the season.
no need to change your set up. even new graders can still hurt them self. i know the city got a new JD one and you can still hit your self with the blade as they have. the cab is not new anymore is all i say .
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Tue, Mar 19, 2019 8:08 AM
Deas Plant.
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Reply to mog5858:
no need to change your set up. even new graders can still hurt them self. i know the city got a new JD one and you can still hit your self with the blade as they have. the cab is not new anymore is all i say .
Hi, Tommybrk.
Kracked1 and mog5858 have it right. The only changes needed are in your mind and the way you operate the machine. Learn to work within its design parameters. There's a LOTTTT of experience gone into designing most of these things, even some 'bad' experiences - which are usually the ones from which the best lessons are learned.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Tue, Mar 19, 2019 8:15 AM
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