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D8 15A tourqe converter questions

D8 15A tourqe converter questions

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OldRedTim
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What goes bad in the tourque converter other then seals? The guy I bought my D8 from had replaced the tourqe converter so I got to wondering.
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Sun, Feb 3, 2019 10:57 AM
Rd6 plower
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They leak lil to begin with but seals are a normal thing on 15a/35a's I doubt he had to actually buy a nother coverter unless bearings let go and took out some stuff with em
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Sun, Feb 3, 2019 11:22 AM
Wombat
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Reply to Rd6 plower:
They leak lil to begin with but seals are a normal thing on 15a/35a's I doubt he had to actually buy a nother coverter unless bearings let go and took out some stuff with em
They are a diesel or fuel converter, use the same fuel the engine runs on, it circulates back to the fuel tank. they have a ceramic seal and it is normal for it to drip or leak when at so many drips per minute. Many people think because it is dripping it needs rebuilding, a wrong assumption. The master clutch is a single stage clutch and is more prone to failure if used incorrectly, you should decelerate before re engaging when changing direction etc. they were the first D8's to have a torque converter. It would be nice to own one for no other reason than they were the start of new things to come, viz; powershift transmissions etc and were Caterpillars answer to Allis Chalmers who had torque converters and were the new tool for scraper pushing. if it is in good order you are onto a good thing.

Wombat
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Sun, Feb 3, 2019 4:44 PM
PhilC
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Reply to Wombat:
They are a diesel or fuel converter, use the same fuel the engine runs on, it circulates back to the fuel tank. they have a ceramic seal and it is normal for it to drip or leak when at so many drips per minute. Many people think because it is dripping it needs rebuilding, a wrong assumption. The master clutch is a single stage clutch and is more prone to failure if used incorrectly, you should decelerate before re engaging when changing direction etc. they were the first D8's to have a torque converter. It would be nice to own one for no other reason than they were the start of new things to come, viz; powershift transmissions etc and were Caterpillars answer to Allis Chalmers who had torque converters and were the new tool for scraper pushing. if it is in good order you are onto a good thing.

Wombat
Hello Wombat
I have a D8 15A that has a bad leak from the torque convertor into the clutch. Do you know if it can be fixed without removing the torque convertor or does both the clutch and the TC have to come out? The last time my brother drove it he said there was fuel leaking up through the floor. Not sure what is causing that but there is definitely fuel in the wet clutch.

Regards

Phil
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Sun, Feb 3, 2019 5:36 PM
Kelly
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Reply to PhilC:
Hello Wombat
I have a D8 15A that has a bad leak from the torque convertor into the clutch. Do you know if it can be fixed without removing the torque convertor or does both the clutch and the TC have to come out? The last time my brother drove it he said there was fuel leaking up through the floor. Not sure what is causing that but there is definitely fuel in the wet clutch.

Regards

Phil
The two carbon faced seals are used in the torque converter to seal the converter fluid from the bearings. When the torque converter is operating, a very small amount of fluid continuously passes the seals and drips out the drain tubes. Be sure these drain tubes are not plugged or permitted to become plugged. The small amount of drainage is normal. Should these drains be plugged it is possible to cause the fluid to wash the lubricant from the bearings and cause a bearing failure. When seal leakage is in excess of 10 or 12 drops per minute, the seals are worn or damaged and require replacing.

Also, then the tractor is idle with engine running, disengage the flywheel clutch to prevent torque converter heating. Remember, if the clutch is inadvertently left engaged with the engine running, engine horsepower is absorbed by the torque converter and converted to heat.

Kelly
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Mon, Feb 4, 2019 3:02 AM
edb
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Reply to Kelly:
The two carbon faced seals are used in the torque converter to seal the converter fluid from the bearings. When the torque converter is operating, a very small amount of fluid continuously passes the seals and drips out the drain tubes. Be sure these drain tubes are not plugged or permitted to become plugged. The small amount of drainage is normal. Should these drains be plugged it is possible to cause the fluid to wash the lubricant from the bearings and cause a bearing failure. When seal leakage is in excess of 10 or 12 drops per minute, the seals are worn or damaged and require replacing.

Also, then the tractor is idle with engine running, disengage the flywheel clutch to prevent torque converter heating. Remember, if the clutch is inadvertently left engaged with the engine running, engine horsepower is absorbed by the torque converter and converted to heat.

Kelly
Hi Team,
just to add to what Kelly said, the scans below are from a Cat School I did back in Oct 1965.
Be sure mud daubers or crud in the belly guards have not blocked the T/C seal drain lines. They should be checked daily (10 Hours of operation) as indicated in the lower paragraph of the 1st page of notes.

I have included the operation notes for these T/C's--note it is a Powershift Trans. version with the Torque Divider gear set, and not a Clutch type, but the operation of the actual T/C is the same. The clutch type has a longer input shaft from memory--too long since I did one--like 1966-ish.
Have also added an article on prevention of overheating that incorrect operating techniques can generate to add to what Kelly referred to above.
Hope this helps.
Cheers,
Eddie B.
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Mon, Feb 4, 2019 6:39 AM
OldRedTim
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Reply to edb:
Hi Team,
just to add to what Kelly said, the scans below are from a Cat School I did back in Oct 1965.
Be sure mud daubers or crud in the belly guards have not blocked the T/C seal drain lines. They should be checked daily (10 Hours of operation) as indicated in the lower paragraph of the 1st page of notes.

I have included the operation notes for these T/C's--note it is a Powershift Trans. version with the Torque Divider gear set, and not a Clutch type, but the operation of the actual T/C is the same. The clutch type has a longer input shaft from memory--too long since I did one--like 1966-ish.
Have also added an article on prevention of overheating that incorrect operating techniques can generate to add to what Kelly referred to above.
Hope this helps.
Cheers,
Eddie B.
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Are new seals available? I'm past the 10 drips a minute point.
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Thu, Feb 7, 2019 2:39 AM
Old Magnet
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Reply to OldRedTim:
Are new seals available? I'm past the 10 drips a minute point.
Last I recall they were extinct but then I haven't tried to find any.

I believe these are the part numbers:
Service group 6H1304, consists of 2 each
5H4975 washer and 5H4908 ring.
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Thu, Feb 7, 2019 3:12 AM
neil
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Reply to Old Magnet:
Last I recall they were extinct but then I haven't tried to find any.

I believe these are the part numbers:
Service group 6H1304, consists of 2 each
5H4975 washer and 5H4908 ring.
Hi Eddie,
could you please explain to the uninitiated why the torque convertor heats up if the clutch is left engaged while the gearbox is in neutral. I'm obviously missing a part of the picture here because I would have thought that with the gearbox in neutral, there is effectively no work being done (well, very little relatively speaking compared to a full-blade push). Is it the case that when the gearbox is in neutral, the output of the TC is stalled and this is what causes the TC to absorb energy?
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Thu, Feb 7, 2019 6:52 AM
edb
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Reply to neil:
Hi Eddie,
could you please explain to the uninitiated why the torque convertor heats up if the clutch is left engaged while the gearbox is in neutral. I'm obviously missing a part of the picture here because I would have thought that with the gearbox in neutral, there is effectively no work being done (well, very little relatively speaking compared to a full-blade push). Is it the case that when the gearbox is in neutral, the output of the TC is stalled and this is what causes the TC to absorb energy?
Hi Team,
being a three stage design of T/C--3 impellers, 3 turbines and especially the 3 stators--which are stationary, the fluid path traveled whilst passing thru all these vanes before exiting the unit is quite torturous, and so heats up due to the frictional drag of the fluid through all these components which when lightly or heavily loaded are essentially traveling at fairly big speed differentials--you may detect that the engine is actually laboring to drive the unit even though the trans is in Neutral and the unit is not loaded in the true sense of the word--internal parasitic loads.

I feel it is explained in the article on T/C Overheating I added above when the unit is being operated at TOO LIGHT A LOAD. The overheat issues were noticed early on in general use and so Cat came out with the T/C Tacho to help operators keep in the Sweet Zone.

Hope this helps as it is hard to visualize, the heating problems are one of the reasons Cat changed to the Single Stage Oil type T/C's after what is a relatively low production run, as an example the D8H 46A1-46A3044 being the S/No tractors with the 3 Stage Fuel T/C's.

Hope this helps and not confuses you further--it is all about parasitic loads within the design of the 3 stage unit--one of their drawbacks I guess we could say.
Cheers,
Eddie B.
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Thu, Feb 7, 2019 7:37 AM
PhilC
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Reply to Old Magnet:
Last I recall they were extinct but then I haven't tried to find any.

I believe these are the part numbers:
Service group 6H1304, consists of 2 each
5H4975 washer and 5H4908 ring.
[quote="Old Magnet"]Last I recall they were extinct but then I haven't tried to find any.

I believe these are the part numbers:
Service group 6H1304, consists of 2 each
5H4975 washer and 5H4908 ring.[/quote]


Only 5H4908 is shown as still available on parts.cat.com and it is $578.50 AUD the other two numbers say "Indirect Replacement Available contact dealer" which for me, so far, means its not available. Maybe General Gear and Machine could get them. They had final drive seals for my 5r D6.

Eddie
I have to agree with Neil it does not make sense to me. I do know that my father removed a torque convertor from a 15A due to overheating issues and swapped it with another unit but it did not fix the problem and it turned out that a previous owner had installed the wrong ratio final drives. The only way he found that out was they started clearing land with a big chain between two D8's and the one with the overheating torque convertor would out pace the other D8.

Regards

Phil
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Thu, Feb 7, 2019 2:36 PM
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