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Set to flush d4400 and pony... how valuable is a pony head?

Set to flush d4400 and pony... how valuable is a pony head?

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WA7OPY
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I am set to water flush the pony and block in my d4, I have made plates to cover the water pump holes and rigged up a drain into a 50 gal drum.I removed both pony heads a dug out the rust dust . The pony passages were plugged tight but will the help of a drill and a old speedo cable all is well. I want to hook the hose to the pony head and push the water thru the block. It would real easy to use one of my 2 spare pony heads and tap it for a 3/4 inch pipe thread right thru the part number cast into the head into the water jacket only, it probably would not even hurt the head it would just have a pipe plug in the center of the head. I would use the same set up with a hf pump to run citric acid thru the engine for a long while. Any thoughts on whacking a pony head? to machine a aluminum block would take a while and I don't need 2 spares right now....WA7OPY
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Sun, Apr 15, 2018 6:01 AM
TOGNOT
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I don't think pony heads go bad too often - so not that rare. But - I used a high pressure washer for about 30 to 40 minutes on my pony coolant passages. That stuff was really caked in there.

My point is a flush alone might not get it. The speedo cable might work. A pressure washer or steam cleaner on the "jet" ( not "fan") setting could help.
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Sun, Apr 15, 2018 7:19 AM
STEPHEN
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Reply to TOGNOT:
I don't think pony heads go bad too often - so not that rare. But - I used a high pressure washer for about 30 to 40 minutes on my pony coolant passages. That stuff was really caked in there.

My point is a flush alone might not get it. The speedo cable might work. A pressure washer or steam cleaner on the "jet" ( not "fan") setting could help.
My experience has been that a washer wand in there with the head off lets a lot of gunk come out the adjacent passage holes rather than getting flushed deeper. You may want a change of dry clothes.
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Sun, Apr 15, 2018 8:01 AM
WA7OPY
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Reply to STEPHEN:
My experience has been that a washer wand in there with the head off lets a lot of gunk come out the adjacent passage holes rather than getting flushed deeper. You may want a change of dry clothes.
I have the pony jackets clean I need to flush out the main engine block without putting the gunk back into the pony. The old speedo cable and a drill done a good job with compressed air ....WA7OPY
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Sun, Apr 15, 2018 8:21 AM
WA7OPY
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Reply to WA7OPY:
I have the pony jackets clean I need to flush out the main engine block without putting the gunk back into the pony. The old speedo cable and a drill done a good job with compressed air ....WA7OPY
Set the system up today works like a champ. The wall of the pony head was over 3/16 so plenty of meat to tap. Ran the garden hose into the head full blast, put air into the block water drain to mix things up good, rusty water out the water pump hole back in to a 50 gal drum. When the drum was full in went the H F pump and around and around the water goes. Boy did it rusty fast. Will let it run 24 hrs or so then will flush with clean water and then go to a smaller can and citric acid. Tonite I will clean up the rad....WA7OPY
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Mon, Apr 16, 2018 4:49 AM
Mike Meyer
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Reply to WA7OPY:
Set the system up today works like a champ. The wall of the pony head was over 3/16 so plenty of meat to tap. Ran the garden hose into the head full blast, put air into the block water drain to mix things up good, rusty water out the water pump hole back in to a 50 gal drum. When the drum was full in went the H F pump and around and around the water goes. Boy did it rusty fast. Will let it run 24 hrs or so then will flush with clean water and then go to a smaller can and citric acid. Tonite I will clean up the rad....WA7OPY
Well done, just remember we need photographic proof to go with our morning cup of Joe.......:first:

Get some real stiff wire about 8" long and bend curves in it to clean those pilot motor heads properly, you will be amazed at how much rust and crud you can dig out of them over a couple of days particularly with a mixture of compressed air and high pressure water, then let them dry next to a heater or in the sun for a couple of days and hit em again with the air and water, I guarantee small chunks will keep coming out, been there, done that, those small heads are almost hollow inside.
Mike
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Mon, Apr 16, 2018 7:23 AM
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