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D7e 48a decelerator only working at higher revs.

D7e 48a decelerator only working at higher revs.

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westoz48a
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Hi to all from West Australia,this is my first post to the forum hoping someone might might be able to help me.I recently purchased a 1964 D7e 48a powershift dozer and everything is working except my decelerator.It does seem to work at higher revs and i can feel pressure on the pedal but at lower revs there is no pressure on the pedal and not bringing the revs down which makes for difficult driving as i have to bring the revs down with the the hand throttle to bring it to a stop to change into reverse.The hand throttle works fine,no problem with that.Also if i figure the problem out will i still have to use the brakes to bring the dozer to a stop as well as the decelerator or will the decelerator bring the revs down low enough to stop itself.
I do have a manual and was going to see if i could take the spring out of the decelerator tower to see if the spring is broken,unfortunately the the bolt to use to safely take the spring out only threads in half an inch so no luck.I have adjusted the decelerator idling bolt at the bottom of the tower till the bolt cannot be turned out anymore as a locking bolt cover stops it.I was thinking about taking the governor side cover off to see if all is working but i have heard on this forum to be careful as parts might fall out so have'nt yet.The way the dozer is i find it hard to drive having to use the hand throttle continuously and wearing the brakes out.I am new to dozer driving although this is my second dozer,i also have a little 933 traxcavator out of action but i did learn to drive on that.Hope someone can help me as i have learnt a lot from this forum about my dozer,cheers John.
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Sat, Jan 27, 2018 12:49 PM
Rome K/G
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Good grief!! Those blade cylinders must be off an 8! That cab looks like its made for driving through buildings for demo work. You dont need to bring the engine down to an idle when shifting from fwd to rev. half throttle is fine.
https://youtu.be/iFlZzZnHHaI
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Sat, Jan 27, 2018 11:19 PM
westoz48a
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Reply to Rome K/G:
Good grief!! Those blade cylinders must be off an 8! That cab looks like its made for driving through buildings for demo work. You dont need to bring the engine down to an idle when shifting from fwd to rev. half throttle is fine.
https://youtu.be/iFlZzZnHHaI
Hi Rome K/G,thanks for the advice,i was worried about blowing the transmission up if it is still revving.If i have the revs right down and pushing dirt,should the decelerator still work as at the moment it has not affect on revs unless i basically stand on the pedal hard.The decelerator tower idle adjusting bolt is screwed right out as far as it it will go,not sure if it should be screwed in or out as it does'nt say in the manual,when screwed out,the pedal does work more than when screwed in though again, the pedal only really works at high revs.I did try to adjust the low idle bolt on the top of the governor housing but the bolt seems to be under pressure not letting me turn it.Also it revs up and down and idles fine with the hand throttle.
I will check the video out thanks.
The guy i bought the dozer off said it had extra big blade cylinders on it for back in the day a lot of deep drainage was made so the dozer could dig deeper drains.The cab was built i think for land clearing back in the day when bigger trees were pushed and i think it is from manjimup way in the south west where timber was bigger.It definitly looks like a Mad Max machine though.
I bought the dozer to rip limestone rocks out of the ground and tried my first attempt with the ripper yesterday and sucessfully pulled a massive rock out of the ground,they look like small rocks until you start digging.I did notice a crack in one of the ripper support crossbeams which will have to be welded up before anymore rock pulling though.
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Sun, Jan 28, 2018 7:53 AM
edb
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Reply to Rome K/G:
Good grief!! Those blade cylinders must be off an 8! That cab looks like its made for driving through buildings for demo work. You dont need to bring the engine down to an idle when shifting from fwd to rev. half throttle is fine.
https://youtu.be/iFlZzZnHHaI
Hi John,
welcome to the BB.
The spec for De-accelerator RPM is 650 +/- 50 RPM.
Low Idle is 525 +/- 10 RPM.
Owners that tried the old Cat methods as per the film and/or the Salesman's talk by not De-accelerating sufficiently soon paid the penalty in the hip pocket--good on you for trying to fix the problem and not stress your drive line--I used to run the Dealer Tans shop for some 9 years, and also was an Army Plant Operator in Nam for 12 months.

I would check for lost motion/wear in the inner lever that reduces the heavy spring tension in the tower.
The book should give a length for the spring servicing/retention bolt you mentioned.

We used to removed one spring cover bolt--the one that Warns of High Spring Tension-- and slightly loosen the other bolt, cannot recall if the correct spring cover bolts are fairly long to allow tension to be released on the safety bolt.

Now swing the cover and no more than to expose the retention bolt hole in the spring cap, fit the bolt and tighten it up to retain the spring and caps assembly, when this is done the spring should be safely captive.

Not sure if I used a full threaded bolt with washer and nut to further crush the spring to make removal easier
--be careful !! you are working with a strong spring.

Slowly release the remaining cover bolt until the spring tension is released--cannot recall if we had to fit a longer cover retention bolt--maybe a bolt with full length threads with a nut with a washer snugged down to the cover and then back it off until the tension releases from the spring/cover and the spring is captured by the center safety bolt.
Been a long time time since I did one so am a bit hazy.
My literature does not go this late.

I feel the inner lever--where you tried to adjust the stop bolt--has wear on the bolt that retains it to its shaft. The lever is not split so it can clamp to the shaft as the bolt is the key.
The lever tip and its contact area on the spring washer is likely worn too along with linkage from the operators pedal down to the de-accelerator unit itself.

Another wear place for lost motion is on the main gov control linkage lever is a 5/16" bolt up behind the Gov. Housing where the actuation lever is retained to the Gov control shaft--similar deal to the unit above--the bolt usually comes loose and wear takes place.
The bolt body will be well worn by now as well as the slot on the side of said shaft--you will surely halve the lost motion by fitting a new bolt.
It is hard to get at and see and if the lever or shaft needs to come off/out at anytime the Gov unit must be removed to do so.
Hope this helps.
Cheers,
Eddie B.
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Sun, Jan 28, 2018 8:14 AM
westoz48a
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Reply to westoz48a:
Hi Rome K/G,thanks for the advice,i was worried about blowing the transmission up if it is still revving.If i have the revs right down and pushing dirt,should the decelerator still work as at the moment it has not affect on revs unless i basically stand on the pedal hard.The decelerator tower idle adjusting bolt is screwed right out as far as it it will go,not sure if it should be screwed in or out as it does'nt say in the manual,when screwed out,the pedal does work more than when screwed in though again, the pedal only really works at high revs.I did try to adjust the low idle bolt on the top of the governor housing but the bolt seems to be under pressure not letting me turn it.Also it revs up and down and idles fine with the hand throttle.
I will check the video out thanks.
The guy i bought the dozer off said it had extra big blade cylinders on it for back in the day a lot of deep drainage was made so the dozer could dig deeper drains.The cab was built i think for land clearing back in the day when bigger trees were pushed and i think it is from manjimup way in the south west where timber was bigger.It definitly looks like a Mad Max machine though.
I bought the dozer to rip limestone rocks out of the ground and tried my first attempt with the ripper yesterday and sucessfully pulled a massive rock out of the ground,they look like small rocks until you start digging.I did notice a crack in one of the ripper support crossbeams which will have to be welded up before anymore rock pulling though.
Just watched the video you mentioned Rome K/G,the dozer is going quick and noticed he did'nt use the decelerator at all,definitly getting the job done.Not sure if i'll be driving that quick,i'll be nursing it as an old machine,the tracks as you can see will have to be replaced sometime when i can afford it.
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Sun, Jan 28, 2018 8:19 AM
westoz48a
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Reply to westoz48a:
Just watched the video you mentioned Rome K/G,the dozer is going quick and noticed he did'nt use the decelerator at all,definitly getting the job done.Not sure if i'll be driving that quick,i'll be nursing it as an old machine,the tracks as you can see will have to be replaced sometime when i can afford it.
Hi edb,thanks for your help,i will try to get my decelerator going at lower revs,i figure its the same principal as a car auto transmission,always stop and no revs when going from forward to reverse.
The decelerator tower spring removal i attempted as you said,only take one bolt out first then slide the cover around only enough to expose the centre of the spring,then in the manual it says get a 1/4" -20 NC bolt 2" long which i did but only half thread(all i could get but i will try and get a full thread)i did thread it down half an inch before it would'nt go any more,maybe theres oil sludge down in the thread,i will try and get a full length thread bolt and try again.I just wanted to see if the spring is broken but doubt it as hell of a lot of tension on cover when moving sideways.
You mentioned about the governor control linkage lever bolt maybe being loose and wear happening,hoping it wasn't that but will check today to see if i can see a loose bolt and play.Do you think the bolt could be replaced without taking the housing off.It looks like too big a job for me to do that.It may be a trip back on a truck again to get it fixed.Are parts easy to get for the old D7e.Finding a mechanic that knows these old machines maybe a problem too.
Thanks again for your help edb.
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Sun, Jan 28, 2018 9:30 AM
Rome K/G
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Reply to westoz48a:
Hi edb,thanks for your help,i will try to get my decelerator going at lower revs,i figure its the same principal as a car auto transmission,always stop and no revs when going from forward to reverse.
The decelerator tower spring removal i attempted as you said,only take one bolt out first then slide the cover around only enough to expose the centre of the spring,then in the manual it says get a 1/4" -20 NC bolt 2" long which i did but only half thread(all i could get but i will try and get a full thread)i did thread it down half an inch before it would'nt go any more,maybe theres oil sludge down in the thread,i will try and get a full length thread bolt and try again.I just wanted to see if the spring is broken but doubt it as hell of a lot of tension on cover when moving sideways.
You mentioned about the governor control linkage lever bolt maybe being loose and wear happening,hoping it wasn't that but will check today to see if i can see a loose bolt and play.Do you think the bolt could be replaced without taking the housing off.It looks like too big a job for me to do that.It may be a trip back on a truck again to get it fixed.Are parts easy to get for the old D7e.Finding a mechanic that knows these old machines maybe a problem too.
Thanks again for your help edb.
Like I mentioned just bring the engine rpm down to around half throttle pause in neutral a second then shift to forward or reverse, slowing all the way to idle just wastes fuel when the engine has to spool back up to higher rpm to have power for the load applied, and NEVER idle down when pushing a load and shift from first to second, if so it will just stall or overload the convertor.
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Sun, Jan 28, 2018 10:07 AM
edb
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Reply to Rome K/G:
Like I mentioned just bring the engine rpm down to around half throttle pause in neutral a second then shift to forward or reverse, slowing all the way to idle just wastes fuel when the engine has to spool back up to higher rpm to have power for the load applied, and NEVER idle down when pushing a load and shift from first to second, if so it will just stall or overload the convertor.
Hi John
it is possible/desirable to change the bolt in-situ. Doing just this will improve the looseness/lost motion appreciably--need to orientate the Gov lever for best access, it is reached by coming up from under the housing--old bolt out, new one in, jobs done.
Looks like I confused you by adding about the lever/shaft renewal needs the whole unit out--sorry.

As Rome K/G said you do not need to do a full De-accel. to Low Idle as it wastes time, fuel etc. and the reason Cat had a spec range for the D-accel. RPM's that is above Low Idle.
From memory now I am sure we used to adjust them to around the upper spec. of 700 RPM--actually I feel the shift is smoother and quicker at that.
Cheers,
Eddie B.
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Sun, Jan 28, 2018 12:15 PM
Wombat
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Reply to edb:
Hi John
it is possible/desirable to change the bolt in-situ. Doing just this will improve the looseness/lost motion appreciably--need to orientate the Gov lever for best access, it is reached by coming up from under the housing--old bolt out, new one in, jobs done.
Looks like I confused you by adding about the lever/shaft renewal needs the whole unit out--sorry.

As Rome K/G said you do not need to do a full De-accel. to Low Idle as it wastes time, fuel etc. and the reason Cat had a spec range for the D-accel. RPM's that is above Low Idle.
From memory now I am sure we used to adjust them to around the upper spec. of 700 RPM--actually I feel the shift is smoother and quicker at that.
Cheers,
Eddie B.
Hi John,

Hi idle for your tractor if I remember right is about 1200 rpm, when changing direction you only have to drop the revs enough to take the shock/jolt out of the change, make it more of a fluid change of direction, many times you only have to drop the revs maybe 200/300 revs. Timing is everything, with practice it will become a natural thing that you just take enough off to get that smooth fluid change. The tractor should not labour from low revs to get going again, nor should it jolt. It is hard to describe, if you can see someone doing it would help you a lot.

All the best with the tractor, looks like a nice 160hp E, the canopy looks a lot like a forest dept job to me.

Regards, Wombat
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Sun, Jan 28, 2018 1:13 PM
westoz48a
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Reply to Wombat:
Hi John,

Hi idle for your tractor if I remember right is about 1200 rpm, when changing direction you only have to drop the revs enough to take the shock/jolt out of the change, make it more of a fluid change of direction, many times you only have to drop the revs maybe 200/300 revs. Timing is everything, with practice it will become a natural thing that you just take enough off to get that smooth fluid change. The tractor should not labour from low revs to get going again, nor should it jolt. It is hard to describe, if you can see someone doing it would help you a lot.

All the best with the tractor, looks like a nice 160hp E, the canopy looks a lot like a forest dept job to me.

Regards, Wombat
Hi All,thanks for your help,i had another go with the dozer today and checked out the linkages,they are pretty sloppy,i guess a well used machine.The hand throttle although loose still works good,Eddie,i never thought to replace the bolt from under the gov housing and will have another look and appreciate the help.I fired the machine up again today and the decelerator did work at higher revs although that was with pushing my foot very hard on the pedal,at lower revs,nothing unless i stood up and put a lot of force on the pedal(probably not a good practice to drive while standing up),i looked at the linkages again and the linkage attached to the decelerator tower housing moves about nearly 2 inches before it actually starts working,by then the foot pedal is too far down and hard to use.I guess the internal workings are well worn and need replacing.I did think of a short term fix as to maybe making a shorter linkage to the one in the pic so as the pedal would be more raised and easier to use,not sure if it will work but i am after more control at lower revs as i have many trees etc to negotiate around.Not sure if that is just achieved by using the hand throttle alone.
Rome K/G,i will take your advice and pause in neutral before direction changes,i have been practicing today although sometimes hard to find neutral,sometimes only forward or reverse and did happen on my first drive,had to shut the throttle otherwise demolish a shed.I hope that isn't a sign of more problems,fluid is full,but i guess it is an old machine.My tacho is not working so not sure of revs but that is on my fix list.
Hi Wombat,i am definitely still learning to drive the D7,twice the size of my 933 in bits,think i need plenty of practice.I do not have much info about the dozers life but,i think you are right,it has a heavy duty cab so definitely used in the South West of Australia for forestry,it did have a tree nudge bar attached to it at sometime in its life going by the weld marks on the blade support bars.
Appreciate everyone's help,i'm learning a lot,i plan to restore the D7 to its former glory,cheers John.
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Sun, Jan 28, 2018 8:23 PM
seiscat
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Reply to westoz48a:
Hi All,thanks for your help,i had another go with the dozer today and checked out the linkages,they are pretty sloppy,i guess a well used machine.The hand throttle although loose still works good,Eddie,i never thought to replace the bolt from under the gov housing and will have another look and appreciate the help.I fired the machine up again today and the decelerator did work at higher revs although that was with pushing my foot very hard on the pedal,at lower revs,nothing unless i stood up and put a lot of force on the pedal(probably not a good practice to drive while standing up),i looked at the linkages again and the linkage attached to the decelerator tower housing moves about nearly 2 inches before it actually starts working,by then the foot pedal is too far down and hard to use.I guess the internal workings are well worn and need replacing.I did think of a short term fix as to maybe making a shorter linkage to the one in the pic so as the pedal would be more raised and easier to use,not sure if it will work but i am after more control at lower revs as i have many trees etc to negotiate around.Not sure if that is just achieved by using the hand throttle alone.
Rome K/G,i will take your advice and pause in neutral before direction changes,i have been practicing today although sometimes hard to find neutral,sometimes only forward or reverse and did happen on my first drive,had to shut the throttle otherwise demolish a shed.I hope that isn't a sign of more problems,fluid is full,but i guess it is an old machine.My tacho is not working so not sure of revs but that is on my fix list.
Hi Wombat,i am definitely still learning to drive the D7,twice the size of my 933 in bits,think i need plenty of practice.I do not have much info about the dozers life but,i think you are right,it has a heavy duty cab so definitely used in the South West of Australia for forestry,it did have a tree nudge bar attached to it at sometime in its life going by the weld marks on the blade support bars.
Appreciate everyone's help,i'm learning a lot,i plan to restore the D7 to its former glory,cheers John.
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Hello westoz48a, I own a D7E 47A (direct drive) that has the optional decelerator pedal (slightly rare as it is not required on a d.d. 47A). This decelerator is the same as the one on your 48A. My decelerator is in good condition and will easily bring the engine down from full throttle to low idle. Your problem is worn linkage, pins etc. and is an easy DIY repair.
I agree with Rome K/G, the lift cylinders are unusual, and seem to me to be configured to allow the blade to raise higher. My D7E is equipped with same 5 inch trunnion ball blade as your D7E(standard blade was 4 inch trunnion balls) and is fully raised in the photo. I would like to see a photo of your D7E with the blade fully raised.
It's difficult to see in the photo but the throttle is in the full throttle position and my foot is pressing the decelerator pedal keeping the engine at low idle while the photo is taken.
[attachment=46811]D7E decelerator info.jpg[/attachment]
Please make the repairs so no damage is done to your great looking D7E.
Craig
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Mon, Jan 29, 2018 12:58 AM
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