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3306 Question

3306 Question

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Dieselholic92
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Location: Marshall, MN
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So this is kind of antique caterpillar, but I have two 1975 Cat 627Bs. The last one is going through the shop right now, and I pulled off the turbo and exhaust manifold to replace the cracked manifold. When I took the intake piping apart I noticed it was full of black exhaust soot. So I took the air cleaner apart and the secondary air filter was clean on the outside, but full of soot on the inside. The engine runs great and the turbo was new from Cat last spring. Any ideas what it could be?

David Gruhot

D & G Excavating, Inc.

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Fri, Mar 18, 2016 11:52 PM
Old Magnet
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The last similar go round with same symptoms turned out to be a turbo packed with rust to where the engine couldn't breath. Ran fine with manifold removed as final check.
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Sat, Mar 19, 2016 2:32 AM
edb
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Reply to Old Magnet:
The last similar go round with same symptoms turned out to be a turbo packed with rust to where the engine couldn't breath. Ran fine with manifold removed as final check.
Hi Dieselholic92,
usual cause of soot inside the inner air cleaner element is that the machine was stalled on an incline in a direct drive and allowed to run backwards down the incline--the engine can start and run in reverse rotation direction ,BUT, you do not know it until the gears and hydraulics do not work--the soot does not come out the intake on dry air cleaner machines as the inner element does its job of catching the soot.
With old oil bath air cleaners you got oil soaked boots or worse.

Sometimes at low Idle if the hydraulics are stalled the engine can stall and the hydraulic system pressure can start the engine backwards too.

Have a Cat article scanned somewhere on the subject.
Even though the article is for DI engines it can happen with PC engines too--they may not necessarily have to start as they will make black smoke if driven/forced to turn backwards.
With the DI engines cat altered the injection pump cam lobe profile to stop this occurring.

Cheers,
Eddie B.
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Sat, Mar 19, 2016 6:41 AM
d9gdon
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Reply to edb:
Hi Dieselholic92,
usual cause of soot inside the inner air cleaner element is that the machine was stalled on an incline in a direct drive and allowed to run backwards down the incline--the engine can start and run in reverse rotation direction ,BUT, you do not know it until the gears and hydraulics do not work--the soot does not come out the intake on dry air cleaner machines as the inner element does its job of catching the soot.
With old oil bath air cleaners you got oil soaked boots or worse.

Sometimes at low Idle if the hydraulics are stalled the engine can stall and the hydraulic system pressure can start the engine backwards too.

Have a Cat article scanned somewhere on the subject.
Even though the article is for DI engines it can happen with PC engines too--they may not necessarily have to start as they will make black smoke if driven/forced to turn backwards.
With the DI engines cat altered the injection pump cam lobe profile to stop this occurring.

Cheers,
Eddie B.
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You didn't say which engine, tractor or scraper? Yours should be early enough to have 3306 in both.

I had a bad muffler that would blacken the filter through the dust ejector on a 621B but it had the 3406, and I see that yours is on the inside of the filter. Nearly has to be stalled and ran backward, probably on the front engine since it has all the parasitic load.
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Sat, Mar 19, 2016 7:43 AM
L364
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Reply to d9gdon:
You didn't say which engine, tractor or scraper? Yours should be early enough to have 3306 in both.

I had a bad muffler that would blacken the filter through the dust ejector on a 621B but it had the 3406, and I see that yours is on the inside of the filter. Nearly has to be stalled and ran backward, probably on the front engine since it has all the parasitic load.
HI. edb hit the nail on the head.
Have seen it on CAT 3406 engines were they were run at low speed with heavy loads,
ie pumping engines etc.
Also observed in larger engines at a critical load and revolutions known as stalling
or barking turbos. Generally when exhaust manifold pressure is higher than inlet manifold
pressure at valve overlap, ie when exhaust valve is closing and inlet starts to open.
On one occasion the turbo compressor blades were bent backwards.
Had several large air compressors that were powered by 3306 DITA engines that were underpowered
for the size, (previously powered by D343's etc) and at times did not have the low speed grunt to
pick up the load as the supply volume changed. Fouled air cleaners and eventually high soot and
cam shaft failures.
Best regards
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Sat, Mar 19, 2016 6:51 PM
neil
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Reply to L364:
HI. edb hit the nail on the head.
Have seen it on CAT 3406 engines were they were run at low speed with heavy loads,
ie pumping engines etc.
Also observed in larger engines at a critical load and revolutions known as stalling
or barking turbos. Generally when exhaust manifold pressure is higher than inlet manifold
pressure at valve overlap, ie when exhaust valve is closing and inlet starts to open.
On one occasion the turbo compressor blades were bent backwards.
Had several large air compressors that were powered by 3306 DITA engines that were underpowered
for the size, (previously powered by D343's etc) and at times did not have the low speed grunt to
pick up the load as the supply volume changed. Fouled air cleaners and eventually high soot and
cam shaft failures.
Best regards
Would that be operator error and/or a lack of control systems to prevent the engine being overloaded that could allow those conditions L364? My understanding is that the designed peak torque rpm is the slowest an engine should run under full load conditions.
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Sat, Mar 19, 2016 11:35 PM
Dieselholic92
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Location: Marshall, MN
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Reply to neil:
Would that be operator error and/or a lack of control systems to prevent the engine being overloaded that could allow those conditions L364? My understanding is that the designed peak torque rpm is the slowest an engine should run under full load conditions.
Thanks for the replies guys. This is an early 627B so it has a 3306PCTA in the front and a 3306 in the back. This is the rear engine I am talking about, I'm not positive if it is a DI or PC. I don't operate this scraper much, I spend more time in the other scraper. It could be possible that someone loaded it on the trailer or something with out the rear engine running, but I wouldn't know for sure. Would that cause this?

David Gruhot

D & G Excavating, Inc.

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Sun, Mar 20, 2016 3:02 AM
Dieselholic92
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Location: Marshall, MN
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Reply to Dieselholic92:
Thanks for the replies guys. This is an early 627B so it has a 3306PCTA in the front and a 3306 in the back. This is the rear engine I am talking about, I'm not positive if it is a DI or PC. I don't operate this scraper much, I spend more time in the other scraper. It could be possible that someone loaded it on the trailer or something with out the rear engine running, but I wouldn't know for sure. Would that cause this?
[attachment=34445]image.jpg[/attachment]

[attachment=34446]image.jpg[/attachment]
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David Gruhot

D & G Excavating, Inc.

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Sun, Mar 20, 2016 3:07 AM
L364
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Reply to Dieselholic92:
[attachment=34445]image.jpg[/attachment]

[attachment=34446]image.jpg[/attachment]
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Hello
Yep your photo is a PC engine (can see pre-com chambers and glow plugs).
Interesting that it is the rear engine as from what I can remember it drives
through a 4 speed torque convecter drive transmission, were as the front
engine drives via an 8 speed transmission where the top 6 speeds are direct
drive and also the front engine drives steering and implement hydraulic pumps
which will load up the engine especially open to poor operator practices.
BUT I stand to be corrected.
Best regards
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Sun, Mar 20, 2016 7:17 AM
ccjersey
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I did it to a D330 in a 944 wheel loader. Had a flat tire on the rear in a bad mudhole, so we left it idling so we had hydraulics for lifting the bucket while we brought it to the shop with a farm tractor acting as a wrecker pulling it backwards with the rear wheels lifted off the ground. The transmission must have been left in low range (4wd) 1st gear on the powershift and then the FNR lever got bumped into forward. It snuffed and restarted before the transmission lost pressure and disengaged.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sun, Mar 20, 2016 10:11 AM
Dieselholic92
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Location: Marshall, MN
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Reply to L364:
Hello
Yep your photo is a PC engine (can see pre-com chambers and glow plugs).
Interesting that it is the rear engine as from what I can remember it drives
through a 4 speed torque convecter drive transmission, were as the front
engine drives via an 8 speed transmission where the top 6 speeds are direct
drive and also the front engine drives steering and implement hydraulic pumps
which will load up the engine especially open to poor operator practices.
BUT I stand to be corrected.
Best regards
[size=6][size=5][quote="L364"]Hello
Yep your photo is a PC engine (can see pre-com chambers and glow plugs).
Interesting that it is the rear engine as from what I can remember it drives
through a 4 speed torque convecter drive transmission, were as the front
engine drives via an 8 speed transmission where the top 6 speeds are direct
drive and also the front engine drives steering and implement hydraulic pumps
which will load up the engine especially open to poor operator practices.
BUT I stand to be corrected.
Best regards[/quote]

You are correct, the rear transmission is a 4 speed where as the front transmission is an 8 speed. Everyone here in the shop is stumped. I have a mechanic buddy that maintains a fleet of about 20 627s of various series and he is stumped also. He is actually the one that put the new turbo on the rear engine of this scraper last spring and he said that there was not any soot in the intake when he had it apart. It has had about 70 hours since then[/size][/size]

David Gruhot

D & G Excavating, Inc.

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Mon, Mar 21, 2016 8:35 AM
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